Production Workshop of Autosampler Vials

Aijiren can merge septa and cap, and before the merger, the machine can automatically identify the front and back of septa, silicone and PTFE surface, choose to fix the PTFE side up into the Cap, fully automated production saves a lot of manpower, Aijiren Be able to invest more talents in quality inspection and product development.

Aijiren is a professional manufacturer of products such as Headspace Vials, which are large-capacity laboratory Vials. The capacity of such Vials ranges from 6ml-20ml. Generally, they are more commonly used for gas chromatography. This type of experiment requires heating the Headsapce Vials and the liquid held in it, and detecting the evaporated gas above the Vials, so the sealing performance of Headsapce Vials is required to be high.

Aijiren¡¯s 1.5ml amber vial production plant has a professional production line and production team, and has been strictly checking the product quality during the production process. If any 1.5ml amber vial that does not meet the standard will be immediately eliminated, it is precisely because of Aijiren¡¯s strict product Controlling talents has created Aijiren’s brand effect today and has become a well-known supplier of chromatography consumables in China.

Aijiren is a factory specializing in the production of Autosampler Vials, with professional production machinery and equipment and large-scale production factories. It is precisely because of such a strong production base that Aijiren can guarantee the production of large quantities of products. Aijiren has a considerable number of products in stock. The operation of multiple production lines also ensures the timeliness of customer orders.

The special packaging used in the 2ml vial in the picture, 100pcs in a box with a partition to separate the vial. This kind of packaging is not only more compact and beautiful, but also can better alleviate the vibrations that occur during transportation and protect the vial. At the same time, it can also bring the brand logo printed on the box, Aijiren can meet the customer’s packaging customization plan, only need to communicate the details in place and pay the corresponding packaging costs.

Aijiren has strict production requirements, meets ISO9001 certification, and the quality of the 2ml amber vial’s raw materials is high, which can protect light-sensitive samples from deterioration due to UV interference.

The worker of Aijiren shown in the picture is inserting a 22mm Silicone/PTFE Septa into a 24mm Screw neck Cap. The worker wears finger cots and holds a tool to press harder to consolidate the tightness of the Cap and Septa. Since Aijiren’s automated merging of Cap and Septa machines is only suitable for the closure of 2ml autosampler vial, this large-volume closure requires manual combination by workers. Aijiren uses a dust-free workshop for production and packaging, so customers can be completely assured of hygiene issues.

Aijiren’s I type transparent EPA storage glass vial is used for various analysis, sample, extraction and standard storage. , Bottle with PP fixed or open top cap. The fixed top cap is lined with fluoropolymer resin. The open top cap has an ultrasonically bonded 3.1mm fluoropolymer resin/silicone diaphragm for volatile organic compounds analysis.

Aijiren’s septa can choose whether to have pre-slit or not. The pre-slit pattern is divided into one-shaped and cross-shaped. The septa with pre-slit is better to be pierced, especially for blunt automatic injection needles. , The cross star pre-slit septa can guide the automatic injection needle to accurately enter the vial to suck liquid, and will not deviate from the direction and cause the automatic injection needle to poke on the vial and cause the via to rupture.

The 24mm Screw Cap produced by Aijiren is often paired with 24mm Sample Storage Vial. This type of Vial is used to store samples and sometimes used in autosamplers. For example, 40ml Vial is often called EPA Vial, and the center hole on the Cap is here. It will be useful in time, the sampling tool can easily pierce through the septa for sampling without causing sample contamination.

20mm PTFE Septa can overcome the degradation that occurs due to long-term high temperature, because it is very common in silicone rubber septa. Degradation causes baseline drift and extra peaks. Therefore, the 20mm PTFE Septa produced by Aijiren is usually fixed with the PTFE side facing the column packing. For most GC/MS and other high-sensitivity detectors, Aijiren recommends septa materials with the PTFE logo; these are the cleanest and highest performing products. The PTFE septum contains very low levels of contaminants, which minimizes interference with the analysis and guarantees excellent results on all major LC/MS and GC/MS instruments.

In addition to producing Autosampler Vial, Aijiren is also rich in matching Caps. Usually Caps are made of high-quality polypropylene for use in automatic sample injection vials. Aijiren uses a unified standard to produce PP Caps in an assembly line project to ensure that the Cap lines between batches are consistent and there is no difference. It is convenient for the customer’s laboratory sampling operation.

Aijiren has its own production workshop. In order to ensure the cleanliness of the inside of the production workshop, Aijiren has established a sanitary standard for a dust-free workshop. Employees entering the workshop need to change into uniforms. Before entering the workshop, dust must be removed inside the dust removal bellows to ensure Without bringing external dust into the workshop, the staff of Aijiren in the picture removes dust in front of the dust removal bellows.

Purchasing Aijiren’s 9mm hplc sample bottle requires the purchase of 9mm Screw Cap with Septa. Aijiren’s Caps are made of high-quality polypropylene. You can choose whether to have a center hole cover. The septum uses a double-sided combination of PTFE and silicone. The assembled lid and septum are very convenient for customers to use.

Aijiren¡¯s 9mm Screw Thread is short, and can be sealed with a slight rotation. The shoulder and neck lines are also very convenient for the autosampler to grab, and it is not easy to slip off. The vial can also customize the logo and whether it has a writing area. Aijiren will continue to make efforts for the convenience of the laboratory.

Aijiren offers a variety of sizes and styles of containers, including the popular 40mL autosampler vials. Sample Storage Vial can be used as: Sampling and storage containers, sample vial compatible with autosampler, culture tube, TOC test, USP Method 643 test, Capture high-purity water offline, Store verification standards.

The 9mm amber vial produced by Aijiren has high quality and favorable price. Aijiren has its own factory, which can meet the customized needs of customers. Aijiren’s 9mm amber vial is often used in autosamplers and can be adapted to most brands on the market. Autosampler. 9mm amber vial is a popular product of Aijiren.

The Aijiren staff in the picture is using a vernier caliper to detect 2ml HPL Vials. The thread of the amber glass hplc vial in the picture is the type of screw neck. This type of threaded hplc vial is very convenient for sealing and storage, and it is easy to operate. Autosampler Vials is the first choice of many customers. Secondly, the amber glass can avoid ultraviolet rays and protect the samples. Staff needs to check whether the specifications meet the standards, and need to check the production status of the glass texture.

Aijiren’s sample storage vials are produced by fully automated machinery. This production method is efficient and consistent in specifications, and it is not easy to make errors. The packaging is a PP box, 100pcs is a box for packaging, the customer should purchase according to the box when purchasing, the minimum order quantity of Aijiren is 10 boxes.

The Silicone/PTFE Septa produced by Aijiren uses high-quality raw materials and an exclusive compounding process. This process does not require any adhesives to compound Septa and Silicone to achieve no cracking, no falling off, and a perfect fit for autosampler vial and antosampler.

Aijiren’s Caps all come with Septa, and 9mm Cap is the most popular choice, because 9mm Cap with Vial are Aijiren’s hot-selling products. The screw Neck design ensures the consistency of the seal and the pattern, and the seal is good, and it is convenient for manual operation. The operation meets the needs of laboratory personnel, and the packaging of 100pcs meets the convenience of experimental use.

Aijiren Provide ODM OEM service
the custom logo can be printed on the vials in printing workwhop
through plate making, printing, High temperature baking, to packing
2-3 times checking during the whole process to make sure high quality

The picture is one of Aijiren’s production plants. It can be seen that each of Aijiren’s workshops has a large space, which can accommodate a large number of production machines and the storage of raw materials and finished products. The right side of the picture is the adhesive-free composite of Silicone and PTFE. The Septa raw materials are placed on the shelves.

Threaded storage vials have excellent chemical stability, colorless and brown are available, and have excellent sealing and corrosion resistance. This series of products are designed and produced in accordance with the requirements of the US EPA, with good storage properties. The septum and plastic cap are combined together to avoid excessive evaporation and keep the sample vial properly sealed.

When Aijiren produces screw top hplc vial, it will produce matching screw neck PP Cap, and different calibers and different types of vial require different Caps. In this case, new molds need to be polished for Cap production. The worker in the picture is here. For the grinding of the new mold, only the use of a suitable mold to install on an automated production machine can mass produce a suitable PP Screw Neck Cap.

Aijiren provides Cap customization services. Customers can customize Cap according to their own experimental needs. As long as Aijiren can provide them, Aijiren will try to provide customized services. Today, Aijiren is already a well-known supplier of chromatography consumables in China. Aijiren will continue to work hard to improve itself, broaden its product line, and maintain high-quality production.

The PTFE layer of Aijiren’s 20mm PTFE Septa composite diaphragm is in contact with the reagent. It is chemically inert, resistant to acids, alkalis, temperature and adhesion. Even at high temperatures, it cannot work with concentrated acids, alkalis or strong oxidants. At the same time, the elasticity of the silicone rubber or silicone layer can ensure the sealing performance; Aijiren abides by strict production management to ensure the quality of the product. The product is clean and can be used directly without washing.

But for autosamplers with blunt autosampler needles, Aijiren still recommends buying septa with pre-slit, because this can prevent the septa from being pushed into the vial by the autosampler and contaminate the sample. Septa with pre-slit can complete the function of guiding the automatic injection needle.

Unique dual-track cap and septa combination machine
Double track, double speed, double efficiency

Aijiren uses Silicone and PTFE to produce Septa suitable for Autosampler Vial. Aijiren will compound PTFE and Silicone together in a binder-free compounding method. This Septa is softer and suitable for automatic injection needle puncture. Before laser cutting, there is a process, which is to dry in the dryer to dry the moisture in the raw materials, so as to ensure the texture and application of Septa.