Assembly Machine for Vial Caps & Septa

When Aijiren produces screw top hplc vial, it will produce matching screw neck PP Cap, and different calibers and different types of vial require different Caps. In this case, new molds need to be polished for Cap production. The worker in the picture is here. For the grinding of the new mold, only the use of a suitable mold to install on an automated production machine can mass produce a suitable PP Screw Neck Cap.

Aijiren is a manufacturing enterprise with its own production machines and production lines. Customers can customize Vial and Closures according to their own needs, such as logo customization, capacity selection, solid or center hole Cap, septa selection, etc. And so on, because of these exclusive customized services, Aijiren can become a professional and satisfied customer supplier of chromatography consumables.

The Silicone/PTFE Septa produced by Aijiren uses high-quality raw materials and an exclusive compounding process. This process does not require any adhesives to compound Septa and Silicone to achieve no cracking, no falling off, and a perfect fit for autosampler vial and antosampler.

Aijiren’s 2ml hplc vial is suitable for most autosamplers, because this 2ml hplc vial has a standard thread/snap/crimp caliber pattern and a uniform shoulder distance, which is very convenient for the robot arm of the autosampler to grab it. As shown in the picture, Aijiren will prepare PP Boxes for Vial in advance, and wait for Vial’s production or printing before packaging and shipping.

Aijiren uses Silicone and PTFE to produce Septa suitable for Autosampler Vial. Aijiren will compound PTFE and Silicone together in a binder-free compounding method. This Septa is softer and suitable for automatic injection needle puncture. Before laser cutting, there is a process, which is to dry in the dryer to dry the moisture in the raw materials, so as to ensure the texture and application of Septa.

20mm PTFE Septa can overcome the degradation that occurs due to long-term high temperature, because it is very common in silicone rubber septa. Degradation causes baseline drift and extra peaks. Therefore, the 20mm PTFE Septa produced by Aijiren is usually fixed with the PTFE side facing the column packing. For most GC/MS and other high-sensitivity detectors, Aijiren recommends septa materials with the PTFE logo; these are the cleanest and highest performing products. The PTFE septum contains very low levels of contaminants, which minimizes interference with the analysis and guarantees excellent results on all major LC/MS and GC/MS instruments.

Unique dual-track cap and septa combination machine
Double track, double speed, double efficiency

Purchasing Aijiren’s 9mm hplc sample bottle requires the purchase of 9mm Screw Cap with Septa. Aijiren’s Caps are made of high-quality polypropylene. You can choose whether to have a center hole cover. The septum uses a double-sided combination of PTFE and silicone. The assembled lid and septum are very convenient for customers to use.

The picture is one of Aijiren’s production plants. It can be seen that each of Aijiren’s workshops has a large space, which can accommodate a large number of production machines and the storage of raw materials and finished products. The right side of the picture is the adhesive-free composite of Silicone and PTFE. The Septa raw materials are placed on the shelves.

Aijiren has more than ten years of production experience. Workers, test managers, and product development managers have rich experience in chromatography consumables. Aijiren has become one of the well-known manufacturers of chromatography consumables in China. Providing services in more than 200 countries and regions in the world, Aijiren will do better and work hard.

The special packaging used in the 2ml vial in the picture, 100pcs in a box with a partition to separate the vial. This kind of packaging is not only more compact and beautiful, but also can better alleviate the vibrations that occur during transportation and protect the vial. At the same time, it can also bring the brand logo printed on the box, Aijiren can meet the customer’s packaging customization plan, only need to communicate the details in place and pay the corresponding packaging costs.

The staff in the picture is plastic-sealing the packaged 9mm hplc vials. Generally speaking, 9mm hplc vials is 100 pcs/pack. Aijiren will first put the finished 9mm hplc vials in the box, and then plastic-encapsulate it to prevent dust and moisture. This will ensure that Vial is clean and tidy. Aijiren, as a manufacturing company, is inspiring to allow customers to use the preferential and practical 9mm hplc vials.

Aijiren provides Cap customization services. Customers can customize Cap according to their own experimental needs. As long as Aijiren can provide them, Aijiren will try to provide customized services. Today, Aijiren is already a well-known supplier of chromatography consumables in China. Aijiren will continue to work hard to improve itself, broaden its product line, and maintain high-quality production.

Aijiren’s septa can choose whether to have pre-slit or not. The pre-slit pattern is divided into one-shaped and cross-shaped. The septa with pre-slit is better to be pierced, especially for blunt automatic injection needles. , The cross star pre-slit septa can guide the automatic injection needle to accurately enter the vial to suck liquid, and will not deviate from the direction and cause the automatic injection needle to poke on the vial and cause the via to rupture.

Aijiren has its own production factory. There are many production machinery and tools in the factory. Aijiren’s assembly line machine production needs to rely on molds with consistent specifications. The screw cap is shaped by pressing high-quality polypropylene into the mold. Aijiren needs to be polished. Molds, customized high-quality molds can guarantee the high standards of product production.

Aijiren¡¯s 9mm Screw Thread is short, and can be sealed with a slight rotation. The shoulder and neck lines are also very convenient for the autosampler to grab, and it is not easy to slip off. The vial can also customize the logo and whether it has a writing area. Aijiren will continue to make efforts for the convenience of the laboratory.

The Aijiren staff in the picture is using a vernier caliper to detect 2ml HPL Vials. The thread of the amber glass hplc vial in the picture is the type of screw neck. This type of threaded hplc vial is very convenient for sealing and storage, and it is easy to operate. Autosampler Vials is the first choice of many customers. Secondly, the amber glass can avoid ultraviolet rays and protect the samples. Staff needs to check whether the specifications meet the standards, and need to check the production status of the glass texture.

Aijiren’s Caps all come with Septa, and 9mm Cap is the most popular choice, because 9mm Cap with Vial are Aijiren’s hot-selling products. The screw Neck design ensures the consistency of the seal and the pattern, and the seal is good, and it is convenient for manual operation. The operation meets the needs of laboratory personnel, and the packaging of 100pcs meets the convenience of experimental use.

Aijiren has always insisted on using high-quality glass, because only the quality of the glass is high enough to be compatible with more samples and more convenient for customers to experiment. Therefore, Aijiren decided on borosilicate glass after various comparisons. This glass is not only resistant to high temperature and corrosion It is also inert and not easily broken, which is very suitable for large-capacity 60ml sample storage vial.

Aijiren Technologies is one of the leading manufacturers of automatic sample and hplc glass bottles for USP 1-type glass based in China. We are an ISO 9001:2000-tested company, and the company is also listed. Aijiren has export markets in the United States, the United Kingdom, Germany, Jordan, Iran, Ejitep, Nepal, Thailand, Indonesia, Malaysia and Australia.
In addition to producing HPLC Vials in accordance with ISO standards, Aijiren also manufactures HPLC Vials customized to customer-specific requirements. Our research and development department has been working hard to broaden its product line and develop more products that will make it more comfortable for our customers to buy laboratory supplies.

The PTFE layer of Aijiren’s 20mm PTFE Septa composite diaphragm is in contact with the reagent. It is chemically inert, resistant to acids, alkalis, temperature and adhesion. Even at high temperatures, it cannot work with concentrated acids, alkalis or strong oxidants. At the same time, the elasticity of the silicone rubber or silicone layer can ensure the sealing performance; Aijiren abides by strict production management to ensure the quality of the product. The product is clean and can be used directly without washing.

In addition to producing Autosampler Vial, Aijiren is also rich in matching Caps. Usually Caps are made of high-quality polypropylene for use in automatic sample injection vials. Aijiren uses a unified standard to produce PP Caps in an assembly line project to ensure that the Cap lines between batches are consistent and there is no difference. It is convenient for the customer’s laboratory sampling operation.

Aijiren uses a dust-free workshop to produce 9mm closures. The 9mm closures produced in a dust-free workshop have strict quality standards and uniform threads, which guarantee the quality of Aijiren’s products. Aijiren is planning to use product quality to build brand awareness and become a world-renowned supplier of chromatography consumables.

Aijiren is a manufacturer of chromatography consumables specializing in the production of glass products. Its products include Autosampler Vials, Headspace Vials, Sample Storage Vials, EPA Vials, COD Test Tubes, etc. High-quality glass products ensure that customers can analyze more conveniently Experiment.

Aijiren provides pre-assembled caps & septa, the dual-track cover pad assembly machine, used for the assembly of vial caps & septa, double tracks can greatly increase production efficiency; the pre-assembled vial closures can greatly reduce your experiment preparation work and improve experiment efficiency

Aijiren adopts septa’s automated production, which guarantees Aijiren’s batch and efficient production. It is precisely because of this production that Aijiren has become a chromatographic consumable supplier in more than 200 regions around the world. If there is any need for chromatographic consumables, please Contact Aijiren.

Aijiren has strict production requirements, meets ISO9001 certification, and the quality of the 2ml amber vial’s raw materials is high, which can protect light-sensitive samples from deterioration due to UV interference.

Aijiren’s 8mm Septa is made of Silicone and PTFE raw materials. Aijiren cuts Pre-slit on Septa for the convenience of customers. The pattern is a font and a cross. The cross-shaped pre-slit septa is the best. It is convenient for the automatic injection needle to puncture. If the customer uses a blunt needle, you can consider buying a cross-type pre-slit septa.

13mm Screw Neck Closures are made of high-quality polypropylene. The thread shape inside the Cap can fit the automatic sample injection via very well, and it is also compatible with the automatic sampler. The 13mm Screw Neck Closures pre-assembled septum can reduce the chance of contamination during sample preparation and save time in laboratory sample preparation. Aijiren provides septa and slit septa. The normal available cap color is black, but other special colors can also be produced.

Aijiren¡¯s 2ml clear hplc vial is fully automated. There are 3 production lines in the workshop, which can meet mass production orders. As a professional manufacturer of chromatographic consumables, Aijiren¡¯s products will be sold with matching Cap with Septa, Closures colors and Styles can also be selected.